bevel planetary gearboxes
Ever-Power planetary gearboxes are small battery power for coaxial applications where higher torques are required in limited spaces. Users reap the benefits of compact top-course drive technology with especially high power densities and absolutely smooth running even at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input rate: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with actually higher ratios. Input side planetary stage in four sizes, ideal for any electric motor desired. Outside spiral bevel stage for effective options such as hollow shaft, Bevel Planetary Gearbox shrink disk, straight sided splined bore and internal involute spline. Gearbox sizes could be combined and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. acceleration Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm depending on the gearbox size
Engine shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Plenty of differents gear arrangements available
Bevel gearboxes could be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby various other angles are also basically possible. The path of rotation of the drive shaft and the output shaft can be the same or opposing, depending on the installation situation of the bevel gears.
The simplest type of bevel gearbox has a bevel gear stage with straight or helical teeth. This type of gearing can be cheaper to produce. However, since only small profile coverage can be recognized with gearwheels with directly or helical teeth, this bevel gearbox operates quietly and has much less transmittable torque than additional bevel gear teeth. When bevel gearboxes are used in mixture with planetary gearboxes, the bevel equipment stage is usually noticed with a ratio of 1 1:1 in order to maximize the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth can be in the kind of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high degree of total protection, but are already more expensive to produce than bevel gears with straight or helical teeth because of their design.
The advantage of spiral bevel gears is that both the quietness and the transmittable torque can be increased. High speeds are also possible with this kind of gear tooth. Bevel gearing generates high axial and radial loads during operation, which can only be absorbed at one part because of the intersecting axes. Particularly when it is used as a quickly rotating drive stage in multi-stage gearboxes, special attention must be paid to the provider lifestyle of the bearing. Also, unlike worm gearboxes, self-locking cannot be noticed in bevel gearboxes. Whenever a right angle gearbox is necessary, bevel gearboxes can be used as a low-cost option to hypoid gearboxes
The advantages of bevel gearboxes:
Use when installation space is limited
Compact design
Can be combined with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Reduce torques in single-stage transmitting ratio range
Ever-Power is engaged in the field of manufacturing Bevel Planetary Equipment Box with optimum style feature and most advanced technology of enhancing the geometrical accuracy of the gear teeth profile with the group of experienced specialists. We certainly are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Quickness : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an Internal toothed Ring Equipment to which are arranged 3 Planet mounted on the Planet carrier engaging also with the Sun Equipment (Pinion) and reduced Output speed is taken through Planet Carrier and Ring Equipment is remain stationary. Output shaft maintaining the same direction of rotation as Input.
Ever-Power Bevel Planetary Gear Boxes widely used in Material Managing Equipments, Mechanical Industry, Sugars Industry, Cement Industry, Chemical substance Industry, Food Industry, Building Industry, Agricultural Market, Power Industry, Mobile Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Engine, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugars Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,BESPOKE BUILD Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Insight, Solid Output, Hollow Insight, Hollow Output, Solid Result Splined Shaft, Solid Input Splined Shaft, Hollow Output Splined Shaft, Hollow Input Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are manufactured from superior quality raw materials such as for example Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in proportions, having high Shock Load Capability, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Input and Output Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is developed and designed to specifically meet the multiple requirements of our customers. The combination of ground gears and precision equipment components ensures performance efficiency and high uptime. Today’s selection of bevel planetary gearboxes includes four sizes, each as single, dual or triple stage style. This allows overall tranny ratios from i = 3:1 to i actually = 512:1 to end up being noticed. Each gearbox variant can be available as precision style with reduced backlash.
Innovative solutions for almost all applications and several options – often special customized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and floor ring gears
Case – hardenend and surface planet gears and sun
pinions guarantee high transmitting quality and long
lifetime
Low Backlash
Easiest mounting of electric motor through flexible flange
system
High flexibility with verified hollow drive shaft system
Integrated axial length compensation to compensate
for thermal expansion of the motor shaft
High efficiency and easy running right through high tooth
flank quality, world gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency off torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth working achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Special seals (labyrinth seals or dual seals with separate grease-filled chamber) that protect against lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft to get shrink disk, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and liquid couplings, clutches and torque limiters.
Accessories such as torque hands, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers feature a mixture of planetary and bevel helical gears that takes advantage of the strengths of every technology: compact size, reliability and easy maintenance. The BPH series of right angle gearboxes combines one sluggish helical stage with a set of Gleason bevel gears and a number of planetary stages. The design of these compact gear models is based upon specific analyses using FEM methods, which means performance, duration and silence. These lighter, more compact equipment reducers surpass traditional solutions, ensuring shorter production occasions and lower production costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Tranny Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technologies | Plastics & Rubber Technologies
Ever-Power provides a complete drive whose components are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear unit, adapter, coupling, and motor.
A planetary gearmotor is smaller sized (shorter), as intermediate components such as for example adapter flanges and couplings are not necessary.
Numerous variants ensures the best possible adaptation to the application form.
Finely graded gear ratios due to the high variance of the Ever-Power gearmotor in the input end.
Short delivery instances for regular variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The required data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive selection of additional components available from the entire Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as program and solution provider who products complete drive systems in one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for industry applications in material managing, sugar, marine, defense, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes have modular style, great quality, high energy performance, low noise, long services lifestyle, high radial loading ability, and all at affordable pricing with stellar Ever-Power support. Our quality range includes Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugars mill drives with foot and shaft mounted.
All Ever-Power planetary gear units are offered in high capacity ranges with confirmed Ever-Power quality. Ready obtainable sizes guarantee not merely a large torque spectrum but also a product range that provides you with multiple choices. Make the most of the flexibility Ever-Power provides, leverage the benefits of Ever-Power planetary equipment units. Here, you will find off-the-shelf, highly advanced drive and gear device solutions. Our standard item range already includes solutions for a large number of specific requirements that need to be taken into consideration in a great selection of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Packaging, Textile, Chemical, Sugar, Material Handling Apparatus, Mining, and Steel industries.