Custom Pulleys
Ever-power has the expertise and specialized capabilities to manufactures pulleys that are designed for the most intricate applications. Our state-of-the-art technology can accommodate any type of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides and much more. If it’s technically feasible, we will be in a position to produce it regardless of what size, material or detail required. Furthermore to assist with your projects Ever-power can manufacture a prototype and also any production quantity.
Contact Application Engineering to go over your custom pulley requirements and design challenges. You can also design your very own pulley model using our custom made 3D Model Configurator . Download your model or post it for a free of charge quote.
Custom Pulleys in Light weight aluminum and other Finishes
Aluminum is the standard steel for all stock pulleys & most custom pulleys. However, there are a variety of other materials and finished such as steel or hard anodized aluminium that your application may require. Ever-power uses CNC technology and an experienced manufacturing team to create your customized pulleys with the quickest turnaround amount of time in the industry. Watch our Materials and Finishes
We offer pulleys in various diameter sizes, which range from 1 inch to 35 inches.
Our pulleys could be manufactured with many different types of belt grooves, including A,B,C,D,E,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We focus on manufacturing pulleys created from cast iron. We are able to also manufacture pulleys using a variety of other materials such as for example steel, bronze, plastic, aluminium, and brass.
We provide assistance during the style phase of client orders, to greatly help our customers obtain the most cost effective and efficient pulley or sheave style.
We use the latest inspection equipment that helps us to keep up quality throughout the production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Optimum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Maximum Turning Length
Blanchard Grinder Optimum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the world of manufacturing non-standard parts often mean “custom” parts. Custom parts mean a complete host of points that a lot of manufacturers can’t afford; things such as unique tooling, manufacturing, and procedures. These special extras needed to create custom parts mean a protracted lead time and, eventually, increased prices.
For a number of companies, creating custom parts is handled in precisely in this manner. At Torque Transmissions, however, we’ve a different way of handling custom parts which makes better sense for our business and for our customers businesses.
At Torque Transmission we utilize a PULL production procedure. Pull-through production is seen as a smaller sized batches, quick responses to client demands, and smooth item flow. This kind of creation is an example of lean manufacturing and is the key reason why we are able to make orders to consumer specifications.
What characterizes the kind of lean manufacturing Torque Transmission utilizes?
Simply no inventory: we make what’s ordered
Same manufacturing process as is standard
Standardized tooling: we make use of our standard mold bottom system to make unique mold tooling, which results in an exceedingly quick set up
Customer’s due date places the purchase in the production schedule
Once an purchase is started it moves through the manufacturing procedure without delays or queues
Pull-through production of this kind facilitates product customization since the products are made if they are ordered. This enables us to offer products which will meet a customer’s needs, instead of offering standard products that may not meet the needs of a person or do the job 100%.