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Using miniature gears, Ever-Power provides designed and built unique, high accuracy mini gearboxes that can’t be found somewhere else. Our miniature gearboxes can be found in several configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We can also provide customized micro gearboxes that are designed and built to meet your specific specifications.
E mail us for the mini gearbox the application requires, or ask for a quote upon a custom micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Equipment Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Rate Reducers
Micro Gearbox Options
Gearboxes are also known as reducers, gear reducers, quickness reducers, gear drives, and gearmotors. All conditions can be used pretty much interchangeably. Please be aware that the links for our small gear drives include info on the full range of frame sizes for that series or design.
Bevel Box Micro Gear Drive
Our bevel box miniature equipment drives are software rated for the the best balance of overall performance and cost. Torque can be balanced to meet up your RPM and operating life requirements. Light-weight with low backlash efficiency (less than 1°, with choice of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high amounts of thrust in a concise package. They offer an output shaft at 90° from the input, and are obtainable in gear ratios from 1:1 to 40:1. Lightweight but durable, with machined light weight aluminum housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc minutes of backlash or better. Also called “shaft to bore gearboxes,” the unit provide a single input shaft that protrudes from opposite sides of the housing; output is a keyed bore. Standard one- and double-end shafts can be found and given keys and retainer bands. An array of equipment ratios and input sizes can be found to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened metal gears, solid aluminium housings, and long lasting lubrication. They offer two insight shafts on opposing sides of the frame, with two result shafts perpendicular to the input shafts. Our mini 4 shaft worm gear drives deliver high performance functionality with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with equipment ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes produce an output at 90° from the insight. They deliver superior functionality in a wide variety applications and are built with little footprints, making them ideal for procedures where space is bound. They offer high efficiency with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specially engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and are rated for boosts to 3,000 RPM. Light weight aluminum housings and stainless gears and shafts make these inline spur gearboxes tough and corrosion resistant, for your many demanding applications.
Output torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm gear reducers deliver superior performance with high efficiency, and show rugged construction for challenging power transfer operations. Available in three gear ratios (5:1, 10:1, 20:1), our compact worm gearboxes are designed in extremely small footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power may engineer and manufacture a custom miniature gearbox to meet up your unique specifications. We can produce custom micro gearboxes in virtually any configuration the application requires, with result torque levels as high as 900Nm. We are able to work from your own gearbox designs, reverse engineer an existing unit, or assist you to develop an all-new style that delivers the performance you will need. Request a quote on a custom made miniature gearbox or contact us to discuss your specific requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest selection of small gear reducers
Greased for life
Modifications and special ratios available
Custom small gearboxes designed to suit
Input & Output Shafts
Input and output shafts with drive key and retainer rings could be supplied to your specifications for any of our hollow bore miniature gearboxes. We offer a basic selection of single ended or dual ended shafts to put together in these gearboxes. All gearbox shafts are supplied with keys and retainer rings.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our Electronic gearbox shafts.
For F series spur gearboxes, contact our application engineers to go over your particular needs.
We offer a broad selection of misalignment shaft couplings in inch and metric bore sizes. ” and metric precision surface shafts are available from stock.
Die-cast zinc housing – Various models for hands operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide variety of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 aren’t self locking, all the ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Immediate coupling between servo motor and worm gear is one of the crucial strengths of EP worm gearmotors, which combine DC engine technology with exceptional toughness and wear resistance. Motor and gearbox were created as one single, compact unit. Because of their reduced current draw, these gearmotors deliver more accurate control of operating temperature and higher performance.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Selection of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear business lead screw / ball screw adapted to our flexible modular concept.
Based on this we can select a wide variety of standard customizations to meet the requirements of varied properties that are important for each application.
If your application takes a gearbox with some special property such as for example small dimensions or low weight in relation to power, high efficiency, quiet and vibration-free operation, long life, high resistance to vibration, pressure or temperature, integrated linear screw, or a combination of this kind of properties, our product range with an increase of than 1000 different standard gearboxes is probably a good start to be able to deliver something that stands out in your favor.
Compact gearboxes are high-quality gearboxes for standard drives. The electric electric motor is built-in with the gearbox into a single unit (the first equipment is directly on the electric motor shaft). Separate gearboxes for connection to conventional IEC motors may also be supplied on request.
Due to the complexity of the gearboxes’ configuration, they cannot be purchased in our e-shop. Our professionals will be happy to help you make your selection. We will be happy to send out you documentation or design the right set directly, on ask for.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
ATEX combinations possible
Stainless options possible
Special wishes possible
Ever-Power worm gearboxes possess earned a reputation to be an industry benchmark worldwide. Our success originated from our relentless drive for quality with state-of-the-artwork technology, all while offering worm gearboxes are affordable prices. High flexibility accorded through a broad choice of Compact Worm Gearbox mounting options, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the sector. The helical-worm and the double-worm version, with or without the torque limiter, add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low rate gear ratio. Being basic and compact in style, these gears can perform higher gear ratio compared to the helical gears. These worm reduction gears having screw type qualities are similar to helical gears, but its helix position is typically comparatively larger) and its body is generally quite lengthy in the axial path. The gears in these gearboxes can be correct or left-handed depending upon the purpose.
Mounting option include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (solitary or dual), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Power gearboxes and geared motors will be the electro-mechanical key components for low backlash, easily running and highly dynamic drive systems.
Our high-performance gear products are built to withstand the toughest industrial applications.
The apparatus housings are machined on all sides and permit diverse mounting positions and applications, producing them much sought after in the industry. Consequently our geared motors are often to be found as part of our customers own devices.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design supported simply by FEM (Finite Element Method). This tooth geometry ensures optimum rolling get in touch with under load.
The special tooth root style in combination with tooth helix angle, tooth depth, the components used and surface finish maximizes load capacity. This high gearing capacity enables smaller tires to be utilized for the same torque, and smaller gears with excellent power density can also increase reliability. Ever-Power geared motors are consequently incredible space savers.
Gearing produced with such micro-geometric precision allows the gearing perform required for troublefree rolling contact to be substantially reduced and then the gear backlash to be minimized.
Double chamber shaft seals developed by Ever-Power are used as regular in parallel shaft, shaft installed and helical worm gears for a higher level of tightness.
Ever-Power’s modular equipment technology meets certain requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are created for those more demanding applications where small size, high torque, high ratio, low backlash, low noise and long life time are required. Offered in 9 sizes, these worm gearboxes could be supplied with free insight shaft, with hollow bore insight shaft and electric motor flange, and double decrease mixture units for slow velocity applications. Using cast iron housings, top quality bronze alloy worm wheels and long life bearings, reliability and functionality are the key top features of this range.
High Precision Right Angle Transmission
WIDE RANGE Of Ratios
Special Surface Treatments
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