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Using miniature gears, Ever-Power offers designed and built unique, high accuracy mini gearboxes that can’t be found somewhere else. Our miniature gearboxes can be found in many configurations, which includes worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide customized micro gearboxes that are designed and created to meet your specific specifications.
Contact us for the mini gearbox the application requires, or demand a quote upon a custom micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Equipment Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Gear Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Rate Reducers
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, swiftness reducers, gear drives, and gearmotors. All conditions can be used pretty much interchangeably. Please note that the links for our small gear drives include details on the full Compact Worm Gearbox selection of body sizes for that series or design.
Bevel Box Micro Gear Drive
Our bevel package miniature equipment drives are application rated for the the best balance of performance and cost. Torque could be balanced to meet up your RPM and operating life requirements. Light-weight with low backlash functionality (less than 1°, with option of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high amounts of thrust in a compact package. They offer an output shaft at 90° from the input, and so are obtainable in gear ratios from 1:1 to 40:1. Lightweight but durable, with machined aluminium housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc mins of backlash or better. Also called “shaft to bore gearboxes,” the unit provide a single input shaft that protrudes from reverse sides of the casing; output is certainly a keyed bore. Standard solitary- and double-end shafts are available and supplied with keys and retainer rings. An array of gear ratios and input sizes can be found to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long lasting lubrication. They provide two input shafts on opposite sides of the frame, with two result shafts perpendicular to the input shafts. Our mini 4 shaft worm equipment drives deliver high effectiveness overall performance with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes create an output at 90° from the insight. They deliver superior overall performance in a wide variety applications and are built with little footprints, making them ideal for functions where space is bound. They offer high efficiency with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specially engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and so are rated for speeds up to 3,000 RPM. Aluminum housings and stainless steel gears and shafts make these inline spur gearboxes tough and corrosion resistant, for your the majority of demanding applications.
Output torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm equipment reducers deliver excellent performance with high efficiency, and show rugged construction for challenging power transfer operations. Available in three equipment ratios (5:1, 10:1, 20:1), our small worm gearboxes are designed in extremely compact footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power may engineer and manufacture a customized miniature gearbox to meet your unique specs. We can produce customized micro gearboxes in any configuration your application requires, with result torque levels as high as 900Nm. We are able to work from your gearbox designs, reverse engineer an existing unit, or assist you to develop an all-new design that delivers the performance you need. Ask for a quote on a customized miniature gearbox or contact us to discuss your specific requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest selection of small gear reducers
Greased for life
Modifications and particular ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and output shafts with drive essential and retainer rings can be supplied to your specifications for just about any of our hollow bore miniature gearboxes. We provide a basic selection of single ended or dual ended shafts to assemble in these gearboxes. All gearbox shafts are supplied with keys and retainer bands.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our Electronic gearbox shafts.
For F series spur gearboxes, contact our application engineers to go over your particular needs.
We offer a broad selection of misalignment shaft couplings in ” and metric bore sizes. Inch and metric precision floor shafts are available from stock.
Die-cast zinc casing – Various models for hands operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide variety of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all the ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Immediate coupling between servo motor and worm gear is one of the crucial strengths of EP worm gearmotors, which combine DC motor technology with exceptional strength and wear resistance. Motor and gearbox are designed as one single, compact unit. Because of their reduced current pull, these gearmotors deliver more accurate control of working temperature and higher performance.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Range of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear lead screw / ball screw adapted to our flexible modular concept.
Based upon this we are able to select a wide selection of regular customizations to meet up the requirements of various properties that are important for each application.
If your application takes a gearbox with some special house such as small dimensions or low weight in relation to power, high efficiency, quiet and vibration-free operation, extended life, high level of resistance to vibration, pressure or temperature, integrated linear screw, or a mixture of this kind of properties, our product range with more than 1000 different standard gearboxes is probably a good start to have the ability to deliver something that stands out in your favor.
Small gearboxes are high-quality gearboxes for regular drives. The electric motor is included with the gearbox right into a single device (the first gear is directly on the electric motor shaft). Separate gearboxes for connection to conventional IEC motors may also be supplied on request.
Due to the complexity of the gearboxes’ configuration, they can not be purchased in our e-shop. Our professionals will be happy to help you create your selection. We are happy to send out you documentation or design the right set directly, on request.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes have earned a reputation to be an industry benchmark worldwide. Our achievement originated from our relentless drive for quality with state-of-the-art technology, all while offering worm gearboxes are affordable prices. High versatility accorded through a broad choice of mounting options, shaft configurations and motor interfaces, makes the Ever-Power worm gearbox the default choice for the sector. The helical-worm and the double-worm version, with or without the torque limiter, add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low rate gear ratio. Being basic and compact in style, these gears can perform higher gear ratio compared to the helical gears. These worm decrease gears having screw type characteristics act like helical gears, but its helix position is typically comparatively larger) and its own body is generally quite long in the axial path. The gears in these gearboxes could be correct or left-handed depending upon the purpose.
Mounting choice include universal housing, part flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (one or dual), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Power gearboxes and geared motors will be the electro-mechanical key components for low backlash, smoothly running and highly dynamic drive systems.
Our high-performance gear systems are designed to withstand the toughest commercial applications.
The apparatus housings are machined on all sides and permit diverse mounting positions and applications, producing them much sought after in the industry. Consequently our geared motors are often to be found within our customers own devices.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design supported simply by FEM (Finite Element Method). This tooth geometry ensures optimum rolling get in touch with under load.
The special tooth root design in combination with tooth helix angle, tooth depth, the components used and surface finish maximizes load capacity. This high gearing capacity enables smaller wheels to be utilized for the same torque, and smaller gears with extraordinary power density can also increase reliability. Ever-Power geared motors are consequently incredible space savers.
Gearing manufactured with such micro-geometric precision allows the gearing perform required for troublefree rolling get in touch with to be substantially reduced and then the gear backlash to be minimized.
Double chamber shaft seals produced by Ever-Power are utilized as regular in parallel shaft, shaft mounted and helical worm gears for a high level of tightness.
Ever-Power’s modular gear technology meets the requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are designed for those more demanding applications where small size, high torque, high ratio, low backlash, low noise and long life time are required. Provided in 9 sizes, these worm gearboxes could be supplied with free input shaft, with hollow bore insight shaft and motor flange, and double reduction combination units for slow speed applications. Using cast iron housings, top quality bronze alloy worm wheels and extended life bearings, reliability and overall performance are the key features of this range.
High Precision Right Angle Transmission
Wide Selection Of Ratios
Special Surface Treatments
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