high overload capacity
integrated support bearings
< 1 arcmin gear play
high torsional stiffness
compact design, saves space
lower costs by reducing the number of components required
high degrees of reliability and uptime
precise individual elements ensure high efficiency
prolonged service life through minimum wear
FEATURES AND BENEFITS
Ever-Power develops and manufactures cycloidal gear boxes to circular off the merchandise portfolio. In drive technology, especially in the field of tool machinery, automation and robotics, these compact designed, high transmitting precision gear boxes are used especially to meet the best demands for stiffness, efficiency and efficiency. In addition to the constantly extended regular range, these cycloidal precision gear boxes can be adapted to customer requirements upon request.
Able to handle larger “shock” loads (>500%) of rating compared to worm, helical, etc.
High reduction ratios and torque density in a concise dimensional footprint
Exceptional “built-in” overhung load carrying capability
High efficiency (>95%) per reduction stage
Minimal reflected inertia to engine for longer service life
Just ridiculously rugged as all get-out
The overall Ever-Power design proves to be extremely durable, and it needs minimal maintenance following installation. The Ever-Power is the most dependable reducer in the industrial marketplace, in fact it is a perfect suit for applications in weighty industry such as for example oil & gas, primary and secondary metal processing, industrial food production, metal reducing and forming machinery, wastewater treatment, extrusion products, among others.
Cycloidal advantages over additional styles of gearing;
Inline Cycloidal Gearboxes
circulute-gearboxes EP 3000 Series variants, Ever-Power product family
The Ever-Power 3000 and our related products that make use of cycloidal gearing technology deliver the the majority of robust solution in the the majority of compact footprint. The primary power train is comprised of an eccentric roller bearing that drives a wheel around a set of internal pins, keeping the decrease high and the rotational inertia low. The wheel includes a curved tooth profile rather than the more traditional involute tooth profile, which eliminates shear forces at any point of contact. This design introduces compression forces, instead of those shear forces that could can be found with an involute equipment mesh. That provides a number of efficiency benefits such as for example high shock load capability (>500% of rating), minimal friction and put on, lower mechanical service elements, among numerous others. The cycloidal design also has a sizable output shaft bearing span, which provides exceptional overhung load features without requiring any additional expensive components.
A cycloidal drive has some similarities to both planetary gearing and strain-wave gears. In the picture demonstrated, the green shaft is the input and its own rotation causes an eccentric movement in the yellow-colored cycloidal disk. The cycloidal disk can be targeted at a stationary outer ring, represented in the animation by the outer ring of grey segments. Its movement is transferred to the purple result shaft via rollers or pins that interface to the holes in the disk. Like planetary gearing, the output shaft rotates in the opposite direction to the input shaft. Because the individual parts are well-suited to 3D printing, this opens the entranceway to easily prototyping custom designs and gearing ratios.
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