We – EPG Group the bigge EPT Chain and agricultural gearbox factory in China with 5 different branches. For much more particulars: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828
Merchandise Description
Factory cost massive Ca EPT Metal, Iron Kiln Girth Equipment for ball mill
Casting & forging capability
CITICHL is the casting & forging centre in central-south China, possessing 50t electrical arc furnace, 60t LF ladle refining furnace, and 60t VD/VOD refining furnace, and so forth. We can pour 350t liquid steel one particular time and yields far more than 200,000t of large quality liquid steel and can generate the large quality metal of a lot more than 260 metal grades these kinds of as carbon metal, structural alloy steel and the structural metal, refractory steel and stainless steel of unique prerequisite. The greatest fat of casting, gray casting, graphite ca EPT iron and non-ferrous casting is 200t, 30t, 20t and 205t separately.
The business is the forging heart in central-south China. It is quite strong in forging. The single free of charge forging is 100t(max bodyweight). We can roll rings of various sections of carbon steel, alloy steel, large temperature alloy and non-ferrous alloys these kinds of as copper alloy, aluminum alloy and titanium alloy. The highest diameter is 5.5m and one piece of the forging weighs 10t. We have 8400t, 3150t, 1600t, water press and Uncooked two hundred/160-5000/750 big-measurement ring mill of high precision in Asia made in WAGNER, Germany.
Our girth gears Features
Module Range: ten Module to 70 Module.
Diameter : Min 800mm to16000 mm.
Excess weight : Max one hundred twenty MT one piece.
3 diverse patterns: Fabricated steel – solid ring – rolled plate
Expectations/Certificates :• UNI EN ISO • AWS • ASTM • ASME • DIN
Girth gear reducing equipment
Φ16m CNC hobbing Machine
Φ12m Gear slicing device (Switzerland)
Φ10m hobbing device (Germany)
Φ4m CNC higher velocity hobbing machine (Germany)
Φ1.6m Horizontal CNC hobbing equipment (Germany)
Φ5m CNC profile gear grinding equipment (Germany)
Φ2.8m CNC Profile gear grinding equipment (Germany)
Φ1.25m CNC Profile gear grinding machine (Germany)
Φ1m CNC Profile gear grinding machine (Germany)
Specifications of Equipment :
| No. | Item | Description | |
| 1 | Diameter | ≤15m | |
| two | Module | ≤45 | |
| three | Substance | Cast Alloy Steel, Cast Carbon Steel, Forged Alloy Steel, Forged Carbon Steel | |
| 4 | Structure From | Integrated, Half to Half, Four Pieces and More Pieces | |
| 5 | Heat Treatment | Quenching & Tempering, Normalizing & Tempering, Carburizing & Quenching & Tempering | |
| 6 | Tooth Form | Annular Gear, Outer Gear Ring | |
| seven | Normal | ISO, EN, DIN, AISI, ASTM, JIS, IS, GB |
Inspection and Test Outline of Girth Gear:
| No. | Item | Inspection Area | Acceptance Criteria | Inspection Stage | Certificates |
| one | Chemical Composition |
Sample | Material Requirement | When Smelting After Heat Treatment |
Chemical Composition Report |
| two | Mechanical Properties |
Sample(Test Bar on the Gear Body) | Technical Requirement | After Heat Treatment | Mechanical Properties Report |
| 3 | Heat Treatment method |
Whole Body | Manufacturing Standard | During Heat Treatment | Heat Treatment Report Curves of Heat Remedy |
| 4 | Hardness Test |
Tooth Surface, 3 Points Per 90° | Technical Requirement | After Heat Treatment | Hardness Teat Report |
| After Semi Finish Machining |
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| 5 | Dimension Inspection |
Whole Body | Drawing | After Semi Finish Machining |
Dimension Inspection Report |
| Finish Machining | |||||
| 6 | Magnetic Power Test (MT) | Tooth Surface | Agreed Standard | After Finish Gear Hobbing |
MT Report |
| 7 | UT | Spokes Parts | Agreed Standard | After Rough Machining | UT Report |
| After Welded | |||||
| After Semi Finish Machining |
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| 8 | PT | Defect Area | No Defect Indicated | After Digging After Welded |
PT Record |
| nine | Mark Inspection | Whole Body | Manufacturing Standard | Final Inspection | Pictures |
| 10 | Appearance Inspection |
Whole Body | CIC’s Requirement | Before Packing (Final Inspection) |
|
| eleven | Anti-rust Inspection |
Whole Body | Agreed Anti-rust Agent | Before Packing | Pictures |
| twelve | Packing Inspection |
Whole Body | Agreed Packing Form | During Packing | Photos |
Facilities For Manufacturing Gear ring:
| No. | Product | Description |
| 1 | Smelting & Casting Capability | 40t ,50t, 80t Series AC Electric Arc Furnace 2×150t, 60t LF Ladle Refining Furnace 150t, 60t Series VD/VOD Furnace 20×18m Large Pouring Facility We can pour 900t refining liquid steel one time, and achieve vacuum poured 600t steel ingots. We can produce the high quality steel of more than 260 steel grades as carbon steel,structural alloy steel and the structural steel, refractory steel and stainless steel of special requirement. The maximum weight of casting steel, gray casting, graphite cast iron and non-ferrous casting is 600t, 200t, 150t and 20t separately. |
| 2 | Forging Capability | The only one in the word, the most technologically advanced and the largest specification18500t Oil Press, equipped with 750t.m forging operation machine 8400t Water Press 3150t Water Press 1600t Water Press Φ5m High Precision Ring Mill ( WAGNER,Germany) Φ12m High Precision Ring Mill We can roll rings of different sections of carbon steel, alloy steel, high temperature alloy steel and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. Max. Diameter of rolled ring will be 12m. |
| three | Heat Treatment Capability | 9×9×15m,8×8×12m,6×6×15m,15×16×6.5m,16×20×6m ,7×7×17m Series Heat Furnace and Heat Treatment Furnaces φ2.0×30m,φ3.0×5.0m Series Heat Treatment Furnaces φ5.0×2.5m,φ3.2×1.5m,φ3.0×5.0m,φ2.0×5m Series Carburizing Furnaces & Nitriding Furnaces & Quenching Bathes φ2.0×30m Well Type CNC Electrical Furnaces Φ3.0×5.0M Horizontal Gas Temperature-differential Furnace Double-frequency and Double-position Quenching Lathe of Pinion Shaft |
| 4 | Machining Capability | 1. ≥5m CNC Heavy Duty Vertical Lathes 12m CNC Double-column Vertical Lathe 10m CNC Double-column Vertical Lathe 10m CNC Single-column Vertical Lathe 6.3m Heavy Duty Vertical Lathe 5m CNC Heavy Duty Vertical Lathe |
| 2. ≥5m Vertical Gear Hobbing Machines 15m CNC Vertical Gear Hobbing Machine 10m Gear Hobbing Machine 8m Gear Hobbing Machine 5m Gear Hobbing Machine 3m Gear Hobbing Machining |
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| three. Imported High-precision Gear Grinding Machines .8m~3.5m CNC Molding Gear Grinding Machines |
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| four. Large Boring & Milling Machines 220 CNC Floor-mounted Boring & Milling Machine 200 CNC Floor-mounted Boring & Milling Machine 160 CNC Floor-mounted Boring & Milling Machine |
The use of unique equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference reasons only and for indicating product use and compatibility. Our firm and the listed alternative elements contained herein are not sponsored, accredited, or created by the OEM.
