Quite a few projects are unique within the market and represent many of the most challenging sizes and geometries of gears produced today. We maintain an array of rare gear shaping devices and also advanced CNC milling and turning centers, that allows us to produce a vast array of gear, sprocket, work, and rack sizes, shapes, and patterns.
To achieve the high rack strength the customer required, the root of one’s teeth were hardened combined with the tooth flanks. Finally, precision grinding was utilized to achieve the necessary flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no other manufacturers can create. The part shown this is a helical gear rack for Woodworking Industry equipment rack that is used on a Maag equipment manufacturing machine. The apparatus rack is 6′ lengthy, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.
The customer needed a replacement part which is necessary to the operation of their machine and had previously been struggling to find someone with the capacity to cut the required size of helical rack. Many times customers e mail us because OEM parts are no more available or are cost prohibitive. Often, customers have found that the grade of replacement parts produced by us exceed the product quality their OEM parts.
To attain the high rack strength the customer required, the main of the teeth were hardened combined with the tooth flanks. Finally, precision grinding was utilized to achieve the needed flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no various other manufacturers can produce. The part shown here is a helical gear rack that is used on a Maag equipment manufacturing machine. The apparatus rack is 6′ long, has a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.
This integrated and coordinated advancement of thermoforming machines and tools is our most important customer benefit and unique on the thermoforming market. With the extensive know-how of our skilled experts in both tool and machine engineering, our clients benefit from a distinctive synergy effect that leads to an increased service lifestyle of both machine and tools, in addition to an optimal formed component quality. We aim to surpass your expectations and make sure your success with our quality.
For a long time, a machine tool builder had produced their own precision gear racks to achieve ultra-precise positioning on the machines. They also needed this because their essential customers demanded that their devices maintain accurate positioning with no error compensation on the axis.
To save lots of costs, they wanted to look for a gear rack supplier who could obtain the same limited rack tolerances and performance level that they had come accustom to.
Choosing from their wide range of standard rack & pinion drives, ATLANTA offered a Ultra-High Precision DIN 4 (UHPR) equipment rack, which acquired a total pitch deviation of less than twelve microns (< 0.012 mm) over a 1 meter length. The real pitch deviation was measured at 20º C and marked on each rack.