Helical-worm gearmotors
Due to their design and from being combined with a helical gear stage, the helical-worm helical worm gear motor gearmotors S..DR.. have particularly high efficiency. They are also extremely low-noise and therefore avoid high sound emission levels.
Low-noise continuous operation: equipment unit combination optimized with respect to efficiency
Do you expect a drive remedy to impress you using its high level of efficiency and efficiency? In that case, we would recommend our high-quality helical-worm gearmotors EP to you. These can be implemented separately in the modular program. In this manner, they offer you an enormous range of sizes, gear ratios and motor sizes.
However, their greatest strength is their running smoothness and their incredibly low noise development. A very important factor is for certain – With the helical-worm gearmotors EP you are choosing a robust drive solution that you will hardly also hear.
The overall concept also offers you many more practical product characteristics and benefits. Included in these are the significantly higher effectiveness of the helical-worm combinations instead of single helical-worm gear devices. This is how you save additional energy in the procedure of your systems and are able to noticeably reduce ongoing working costs.
You will receive the low-noise helical-worm gearmotors EP. – to suit your individual requirements – with a wide range of AC motors. Furthermore, you can freely configure all the relevant properties. In this way, you can effectively utilize all the benefits provided by this combination of low-noise helical-worm equipment unit and performance-optimized motor. Even greater variance may be accomplished because of the optional flange or foot-mounted design and by choosing between solid and hollow shaft.
Save time and money
By opting for among our gearmotors, you are already saving time and money with this selection and task planning. This is because our modular system allows a multitude of mixture options for gear products and motors. You can for that reason reduce operating costs, depend on a long service life and reap the benefits of simplified maintenance that’s feature of our brand.
Helical-worm gear units
Helical-worm combinations with significantly better efficiency than one helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm gear units of series EP
AC motors
Combine the helical-worm equipment unit with our AC motors:
Characteristics
Quiet and dependable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm steering wheel provide exceptional toughness and long service life.
Optional heavy duty bearings deliver high radial and axial load capacity
High strength cast iron housing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminium alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Available in footed, shaft mount or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear units are helical/helical-worm combinations, so they are more efficient than normal helical-worm equipment units. Because of their outstanding performance, these drives can be used in every industrial sector and tailored to individual torque and swiftness requirements. The reduction ratios afforded by the helical-worm equipment stage and the reduced noise levels during operation make these gearmotors ideal low-cost solutions for simple applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Because of the unique combination of optimized worm wheel material with unique lubricants, optimized form, this powerful motor achieves high levels of efficiency and torque. The casing machined on all sides enables diverse mounting options. Dual chamber shaft seals are utilized as standard.
The low contour design makes it suitable for implementing applications e.g. in the food industry. The housing has no recesses, which simplifies cleaning – an especially essential feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, output shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and ground worm gears: Provides higher efficiencies and higher torque capacity in smaller sized sizes.
Multiple Input Options: Essential gear motors, ” or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft mounting, inch and metric result shafts, installation pilots and flanges provide a wide selection of design solutions.
UNIBLOCK Housing: For maximum rigidity universal mounting on five sides or with a torque arm.
Sealed for Washdown: Continues contaminants and water out.
Worldwide Electric motor: Multiple leads and windings for globally multi volt/Hz requirements plus modular design to simply accept brakes, encoders or pressured cooling.
EP equipment motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical correct position worm geared motors established new standards for reliability, effectiveness and economy with unparalleled features including hollow shafts in the smallest sizes. An inverter friendly design offers easy integration today and a really future proof remedy. The EP gear motor offers total flexibility in mounting options includes shaft, base, encounter, and flange solutions. The engine terminal box could be mounted in choice positions rotated in 90º steps around the engine frame offering for unparalleled integration opportunities.
EP gear motors adhere to North American and International specifications, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a true total option for our global clients.
Superior protection of IP65 acc. to IEC 529 assures you that the EP series can be dust tight and hose evidence,and can be used outdoors or in wet and dusty conditions without the utilization of additional enclosures. Complete rated output is offered by the result shaft of the machine.
Product Features
Power rating up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Totally enclosed, sealed against dust and water spray
Lubrication change initial after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Standard), IP66 (Optional)
Connection Regular with CAGE CLAMP®
Additional features:
Connecting with Plug connectors.
With built-in inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category predicated on DIN ISO 12944-5
C1, C2, C3, C4, C5-I, C5-M
Due to the unique mixture of optimized worm wheel materials with special lubricants and optimized shape, this powerful geared electric motor achieves high degrees of efficiency and torque. The low contour design makes it ideal for implementing applications electronic.g. in the meals industry. The housing does not have any recesses, which simplifies cleaning – an especially important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a wide selection of compact, durable helical gear drives with long life performance features and simplified maintenance. The utilization of condition of the artwork helical and worm equipment combinations affords optimum functionality fulfilling a multitude of ratio requirements. The 800 BR is functionally interchangeable with the majority of major manufacturer’s drives.
SPECIFICATIONS
Double and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All models shipped pre-lubed for your unique installation position with KluberSYNTH UH1 6-460
Available in NEMA C-face flanged and immediate input
Projecting and hollow result shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white-colored (BK) and stainless epoxy finish (SBK)
Available in hollow or projecting result shafts
Dual and triple reduction ratios
Flanged or foot mounted
All devices adaptable to ground, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared motor. A favorably priced alternate for the standard tasks expected of a right-angle drive.
5 gear sizes (S0 to S4).
Engine power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from we = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors available with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC electric motor are directly flange mounted, the pinion is upon the motor shaft. This integrated small design is an essential factor for the high accuracy and the remarkable stiffness of EP geared motors.
For vector-controlled inverter operation utilization of an incremental encoder is provided for as regular.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The amount of efficiency in Ever-Power high performance worm gearboxes and helical worm gearboxes is more than 90%. All worm shafts are manufactured from case hardened alloy metal and the flanks are precision floor. The worm wheels are made from unique wear-resistant bronze. Helical worm gears are equipped with a helical gear. Worm gears with shrink disc, torque limiter, along with adjustable backlash styles are also component of our standard product range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Performance gearboxes in universal design. The housings are made from high quality cast iron. The rugget wall space and internal ribbing ensure incredibly torsional stiff and noise dampening housings. The exterior ripping offers a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent procedure under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with rugged walls and internal ribbing
Severe torsional resistance and low noise
Case hardened worm shafts and worms with precision floor flanks
Worm wheels created from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes built with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange mounting or universal design
Output shaft available as solid shaft or hollow shaft
Shrink disc, torque limiter,in addition to adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG