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planetary reduction drive, that may supply a lot of speed reduction and torque in a system and the planet carrier shaft drives at large speed, while the reduction issues from sunlight gears. Ever-Power planetary drive supplys Excessive torque and with a compact structure. Product Selection Ratio:5~1400. Torque:0.46~736kNm. Product Features.
The general precision planetary reduction drive is used for low-acceleration and high-torque transmission equipment, and the motor, the inner combustion engine or other high-rate running power is meshed with the gears upon the input shaft of the gear reduction travel to mesh the huge gears on the output shaft to achieve the reason for deceleration. Ordinary speed gear reduction drive s will also have several pairs of identical basic principle gears to achieve the desired deceleration result, the ratio of the number of teeth of the large and small gears may be the transmission ratio. The Precision planetary reduction drive is a power tranny mechanism that uses a gear velocity converter to decelerate the number of revolutions of the engine to a desired quantity of revolutions and acquire a system of a sizable torque.
Ever-Power Series planetary lowering drive (01~8) , in employing for Series Port Equipment, Mixer Planetary, of the center section planetary gears allowing Planetary decrease drive, swing and monitor drive applications always be accommodated through output arrangements. With units available in many ratios, sizes, and resources, Our planetary reduction drive can be utilized singly or in combo to meet virtually any reduction requirement.
The role of the gear reduction drive, An professional planetary reduction drive was selected and installed in the market machines, The web crankshaft torque on the speed of Planetary reduction travel (gearbox) of a pumping unit is pressure angle results in increased gear dedendum strength, plus the ability to withstand heavy shock loads. Compact, torque dense design. Modular, Decrease Ratio‎: ‎5:1 – 1400:1. and Regions of expertise include gear noise reduction, gear manufacturing sourcing, program … Wind strength speed of Planetary decrease drive planetary drives 10KW to at least one 1.5MW. The main featurs happen to be as followings:
Reduce the speed and increase the output torque as well. The torque end result ratio can be multiplied by the electric motor output and the decrease ratio, but it ought to be observed that the ranked torque of the gear reduction drive can’t be exceeded.
The speed simultaneously reduces the inertia of the load, and the reduction of the inertia may be the square of the reduction ratio. You can see that the overall motor has an inertia worth. Ever-Power planetary gear models are divided into 21 basic teams based on the torque and The wide range of end result shafts and flanges simplifies the lowering stages.
Types of gear lowering drive : Planetary, spur and exceptional gearheads specifically designed for the brushless and brushed DC drives by Ever-Power. As well customized. with The primary toothed gear (pinion) is mounted directly on the electric motor shaft. The bearing of the output shaft is usually manufactured from … Reduction ratio of 6:1 to 5752:1. Low noise level. High efficiency. General gear decrease drive has helical gear reduction drive (including parallel shaft helical gear reduction drive , worm equipment reduction drive , bevel gear reduction drive , etc.), planetary reduction drive , cycloid gear reduction drive , worm gear reduction travel , planetary friction type mechanical stepless quickness changer, etc.
Compact design for keeping space is readily available with collinear source and output. Multiple decrease ratio is offered with combination of varied planetary reduction drive. Installing some product selection with installation flanges and lowering sleeves. All our Buyers trust us as their recommended partner for equipment and planetary drive engineering.
-Types of common equipment reduction drive, Based on the latest design and examination technology, Hyosung Heavy Industrial sectors designs and manufactures gear boxes for steel, ability, cement, rubber. A fresh compact design of three-stage differential cycloidal planetary equipment drive based on the idea of the so-known as RV-of Planetary reduction drive is normally proposed. Our planetary gear, Wolfrom gear train, decrease gear, regulation …. priceless asset, as the result shaft stops when power is slice to the travel, assembly is provided with a ring gear (16) and a sun equipment … Gear (28) is normally a flanged extension of sunshine gear (12) which drives pinions (14).
The primary feature of the worm gear reduction drive is that it includes a reverse self-locking function and can have a big reduction ratio. The insight shaft and the end result shaft are not on a single axis, nor on the same plane. However, the volume is generally large, the transmission performance isn’t high, and the reliability is not high.
Harmonic transmission of harmonic gear reduction drive is definitely the application of flexible deformation controllable elastic deformation to transmit motion and power, small volume, high precision, but the disadvantage can be that versatile wheel life is limited, not impact resilient, rigid and steel parts Relatively poor. The source speed cannot be too high.
Precision planetary reduction travel has the features of compact structure, small return clearance, high precision, long service your life and large rated productivity torque. But the price is a little more expensive.
Inline and right angle execution up to 4 reduction stages, Ever-Power selection of mixer drives are planetary gear systems modified to meet the operating requirements .
Planetary gear reduction drivePlanetary reduction drive
Planetary reduction servo drive is the weight of the apparatus transmission device of Planetary reduction servo drive. In general, the weight of li yi’s mechanical and electric gear has a great relationship with its material and heat treatment hardness.For example, at the same ability, the fat of the carburized hardened gear will be about 1/3 of the excess weight of the tempered equipment.Therefore, according to the structural qualities of Planetary reduction drive and the load nature of gears, hardtooth surface gears ought to be widely used.There are numerous heat treatment methods to obtain gear with hard tooth surface, such as for example surface quenching, overall quenching, carburizing quenching, nitriding, etc., that ought to be selected according to the characteristics of Planetary reduction drive.
Chinese identity Planetary reduction servo drive utilized for Planetary reduction servo drive gear drive weight-loss ratio of input speed and output speed ratio.Number of models of planetary gears
1 product advantages
2 product parameters
3 materials and heat treatment
4 installation steps
5 surface hardening
Product advantage editor
It really is compact structure, small return clearance, high accuracy, long service lifestyle, rated output torque may do a whole lot.But it’s a little more high-priced.Planetary reduction drive is generally found in limited space when the need for a higher torque, that’s, small volume significant torque, and its own reliability and life are better than spur Planetary reduction drive.Spur Planetary reduction drive is utilized for low current usage, low noise and high efficiency and low priced applications.Planetary reduction drive is seen as a small size, large output torque, huge transmission efficiency, as long as there are these requirements can be used
Product parameter editing
Full load efficiency: transmission efficiency of of Planetary reduction drive under optimum load (result torque of fault end).
Working existence: the cumulative working time of Planetary reduction drive for rated load and rated insight speed.
Rated torque: it is the torque that the rated life allows for long term time.When the output rate is 100 r/min, the life of Planetary reduction drive may be the average life, over and above this value, the common life of Planetary reduction drive will be reduced.Planetary reduction drive fails when the output torque exceeds twice.
Edit materials and heat treatment
The weight of the Planetary reduction servo drive planetary gear transmission device is generally proportional to the weight of the gear, and the weight of the apparatus has a great relationship with the material and heat treatment hardness.For instance, at the same electric power, the fat of the carburized hardened gear will be about 1/3 of the fat of the tempered equipment.Therefore, in line with the structural characteristics of Planetary reduction drive and the load nature of gears, hardtooth surface gears should be greatly used.There are lots of heat treatment methods to obtain gear with hard tooth surface, such as surface quenching, overall quenching, carburizing quenching, nitriding, etc., which should be selected in line with the characteristics of Planetary reduction drive.
In Planetary reduction drive family, the Planetary reduction travel with its small size, high transmission efficiency, huge reduction range, substantial precision a large number of advantages, and is trusted in servo, stepping, dc and various other transmitting systems.Its function is in the premise of ensuring precision transmission, mainly used to reduce the rotation rate and increase torque and decrease the load/motor rotational inertia ratio.To be able to help nearly all users to create good usage of the Planetary reduction drive, this paper analyzes the sources of Planetary reduction drive and the drive motor shaft breaking, and introduces at length how to properly install the Planetary reduction travel.
Accurate installation, use and maintenance of of Planetary reduction drive is an important hyperlink to ensure the standard procedure of mechanical equipment.As a result, when you install the Planetary reduction drive, make sure you make sure to strictly follow the following installation related matters, thoroughly assemble and use.
The first step is to confirm whether the engine and Planetary reduction drive are intact before installation, and strictly check if the size of each part connected with the electric motor and Planetary reduction drive matches, this is actually the size of the positioning boss, input shaft and Planetary reduction travel groove of the electric motor and matching tolerance.
The next step is to unscrew the screw on the outer dustproof hole of Planetary reduction drive flange, modify the clamping ring of PCS system to align the side hole with the dustproof hole, insert the inner hexagon to tighten.From then on, take away the motor shaft keys.
Surface hardening editing
Common surface quenching methods are high-frequency quenching (for little gears) and flame quenching (for significant gears).The surface hardened layer is most effective when it includes the bottom of the tooth root.The common material for surface quenching is steel whose mass fraction of carbon is about 0.35%~0.5%. The hardness of tooth surface can reach 45~55HRC.
Connection function between of Planetary reduction drive and servo motor: holding mode – result shaft of servo motor extends into of Planetary lowering drive, servo electric motor and Planetary reduction travel are linked by flange. You will find a deformable hoop in Planetary decrease drive. By working the locking screw on Planetary lowering drive, the hoop can tighten the axis of the servo engine (the author includes a 0.75KW servo electric motor with this connection). Hence for this connection method, servo motors usually do not require keyway (of study course, keyway can also be, but ordering keyway servo motors needs Money and delivery period are longer yo @ @). A kind of
Linking mode of_of Planetary lowering drive and servo motor: Connecting through external coupling. This connection function uses exterior coupling, so it needs servo electric and keyway. Exterior coupling can also use versatile coupling (flexible shaft) – delicate shaft drive electrical power generally does not go beyond 5.5KW, speed can reach 20000 rpm. Some sort of
Generally speaking, the servo motors without brakes and keyways will be the many used and the Ever-Power may be the largest. Therefore, to buy the servo motors with brakes and keyways, the delivery period is longer, about 4 weeks.
Planetary reduction travel in the application of the process there will be some noise, the emergence of the noise, how to deal with it?
The noise of Planetary reduction drive is mainly due to the friction, vibration and collision of the transmission gears. How to effectively reduce and reduce the noise to make it more based on the requirements of environmental coverage is also a key research topic at home and abroad.Reducing the gear transmission sound of Planetary reduction travel has become an essential research topic in the market. Many scholars in the home and abroad respect the change of gear tooth engagement stiffness in equipment transmission as the key factor of gear dynamic load, vibration and sound.By modifying the form, the powerful load and velocity fluctuation are minimized to reduce the noise.This technique has proved to be more effective used.But with this method, the process will need shape modification equipment, the majority of small factories often can not be implemented.
Planetary reduction drive is a sort of of Planetary reduction drive, what is the transmission structure of planetary gear?Let’s have a look.
A planetary gear includes a sun wheel, a planetary wheel, and a gear ring, wherein the planetary steering wheel is supported by a set axis of the planetary frame, allowing the planetary wheel to rotate on the helping axis.The planetary wheel, the sun wheel and the apparatus ring are in constant meshing state.
Located in the guts of the planetary gear transmission mechanism is the sun wheel, the sun wheel and the earth wheel sometimes engage, two external gear meshing rotation direction is usually opposite.Just as sunlight is at the center of the solar program, the solar wheel is known as because of its location.Gear band is the inner gear, it and the planet wheel often meshing, may be the internal tooth and the external gear meshing, the rotation direction between the two may be the same.The amount of planetary gear will depend on the design load of the Planetary reduction drive, usually 3 or 4, the more the quantity of bear the strain is greater.
The above is the Planetary reduction drive gear transmission structure of the main content.
Planetary speed of Planetary reduction drive is definitely a kind of speed of Planetary reduction drive, in that case, the planetary speed of Planetary reduction drive in the process of using the reason for the shaft break what?Let’s take a look.
1. The wrong type collection causes insufficient result torque of the Planetary reduction drive.
Some users in the unit selection, mistakenly as long as the selected rated outcome torque Planetary reduction drive to meet up the work requirements can be, in fact, it is not, one is the rated end result torque of the engine rated output torque occasions deceleration ratio, the value obtained in principle ought to be less than the product sample to provide similar Planetary reduction drive rated productivity torque.The other is to consider the overload capacity of the drive engine and the utmost operating torque required in practice.
2. In the process of acceleration and deceleration, the instantaneous torque borne by the productivity shaft of the Planetary reduction drive exceeds 2 times of its rated output torque, and these kinds of acceleration and deceleration is definitely too frequent, which will eventually make Planetary reduction travel break the shaft.
Theoretically, the maximum operating torque required simply by the user must be significantly less than two times the rated output torque of the Planetary reduction drive, especially in a few applications must strictly comply with this criterion.This is not only to protect the Planetary reduction drive, but also to avoid the output shaft of Planetary reduction drive from being twisted off.The primary reason is that, if there is a problem in equipment installation, the output shaft of the Planetary reduction drive and its load are stuck, the overload capacity of the driving a vehicle motor will still make it constantly increase the output force, which may cause the force of the output bearing of the Planetary reduction travel to exceed its rated output torque 2 times and thus twist the output shaft of the Planetary reduction travel.
Precision planetary reduction drive
Product Description:
There are two main types based on the output direction: right type and correct angle type; Planetary equipment systems are used to perform speed reduction due to huge torque. to predict equipment noise from a rear wheel drive automatic transmission.
There are usually three types based on the number of stages: one-stage deceleration (generally significantly less than 10:1), two-stage deceleration (generally greater than 10:1 and significantly less than or equal to 100:1), and three-stage deceleration (large reduction ratio is 100) :1, the overall division principle is greater than 100:1);
Based on the purpose: armed service and civilian;Based on the operating environment: common environment, low heat range environment, clean bedroom environment and vacuum environment;
Our speed of Planetary reduction drive planetary gear for heavy-duty applications, including; conveyers, cranes, crawlers, and excavators. With the Ever-Electricity mountain drive you gain additional very low gears which permit you go climb the most extreme torque Gears: 1:1 and 2.5:1 reduction gear ratio.
The initial step is to confirm whether the engine and Planetary reduction drive are in good condition before installation, and strictly check if the size of each part linked with the engine and Planetary reduction travel is matched. Listed below are the size and matching tolerance of the positioning boss, type shaft and Planetary reduction travel groove of the electric motor.
Step 2 2: unscrew the screw on the outer dustproof hole of of Planetary lowering drive flange, adjust the clamping band of PCS system to align the medial side hole with the dustproof hole, insert the internal hexagon to tighten.After that, remove the motor shaft keys.
The 3rd step is to connect the motor with Planetary reduction drive naturally.The concentricity of the output shaft of Planetary reduction travel and the input shaft of the electric motor must be regular when connected, and the external flange of both must be parallel.If the concentricity isn’t consistent, the electric motor shaft will be broken or of Planetary reduction drive gear wear.
Furthermore, in the installation, usually do not use hammer and different blows, avoid the axial force or radial force an excessive amount of harm to the bearing or gear.Make sure to tighten the mounting bolt before tightening the drive bolt.Before installation, wipe apart the anti-rust oil of motor input shaft, positioning boss and connecting portion of of Planetary reduction drive with gasoline or zinc-sodium water.Its goal is to ensure tight connection and flexibility of operation, preventing unnecessary deterioration.
Before the motor and Planetary decrease drive are linked, the motor shaft keyway should be perpendicular to the tightening bolt.To ensure a uniform force, primary screw the set up bolts at virtually any diagonal position, but do not screw restricted, then screw the installation bolts at the various other two diagonal positions, and lastly screw the four assembly bolts one by one.Finally, tighten the force bolt.All tightening bolts will be fixed and checked by the torque plate hand in line with the indicated torque data.
Correct installation between of Planetary reduction drive and mechanical gear is the same as accurate installation between of Planetary reduction drive and drive motor.The key is to make sure that the output shaft of Planetary reduction travel and the drive portion of the shaft concentricity.
servo engine of Planetary reduction drive Planetary reduction drive of Planetary reduction drive rated input speed up to 18000 RPM (about of Planetary reduction travel itself size, the greater the speed of Planetary reduction travel, small the rated input quickness) above, industrial-grade servo motor of Planetary reduction travel output torque is normally not more than 2000 nm, special huge torque servo electric motor of Planetary reduction travel can do more than 10000 nm. Working heat range in 25 ℃ to 100 ℃ or so, by changing the grease can transform its working heat.Planetary reduction travel: the primary transmission structure is definitely: planetary wheel, solar wheel, outer gear ring.Compared with different reduction gear, servo motor reduction gear has high rigidity, high precision (solo stage can achieve less than 1 stage),(double stage can achieve less than 3 points), high transmission productivity (single stage in 95-99%), high torque/quantity ratio, life maintenance free features.Because of these characteristics, servo electric motor of Planetary reduction drive is mainly installed in the stepper motor and servo motor or perhaps brushless motor, used to reduce the speed, improve the torque, matching inertia.Ranked input speed of servo electric motor of Planetary reduction drive can reach up to 18000rpm(related to how big is Planetary reduction drive itself.