Ever-Power – The powerful bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been designed with a particular torque/speed relationship in mind and therefore benefits from many advantages.
compact and rigid style ensures highest overall performance whilst being space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving because of high efficiency rating of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended result hollow shaft for shrink disk (with or with no shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 distinct sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, in addition to universal mounting capability.
Most of these options are made possible by a modular design concept that begins with a cubic housing.
The EP-Series can be an extremely versatile products, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide doggie clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for electricity tranny, high torque, or dynamic applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that happen to be lapped in pairs, and robust bearings all contributing to a dependable and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox is a ideal addition to your machine design.
Below is an array of EP-Series gearboxes. You will discover the full product line, with technical specs and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Electricity spiral bevel gearboxes are ideal for universal use because of their machine-friendly building and adaptability. The effective and reliable top performer is available in different variations. Like all Ever-Power 
spiral bevel gearboxes, they are manufactured using the present day production method of ground circular arc tooth according to Ever-Electric power. For customers, this means better toothing quality and accuracy as well as even more quickly delivery times.
Angular gearbox with sound shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input swiftness: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – small and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes are characterised by high quality and robust overall performance by virtue of the apparatus housing made of cast iron. Our spiral bevel gearboxes are manufactured in four different versions. The travel and the wheel are mainly made with Ever-Power spiral gearing providing a noiseless, steady and efficient operation.
Type EP is the standard version where the bedding consists of strong single-row deep groove ball bearings upon polished bearing seats.
Type “Electronic” and “P” are gearboxes designed for transmitting of high torques in low revolutions. The bearings happen to be solid conical roller bearings on polished bearing chairs.
Type “L” is a special gearbox produced according to client requirements.
Our spiral bevel gearboxes could be given up to 4 shafts, hollow shaft and with an result torque of up to 1,000 Nm and may become fitted with a motor flange with a good coupling for direct installation of the motor.
The spiral bevel gearboxes are available in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and can be provided in a hygienic edition with a lubricant accepted for the food industry, with stainless shafts and with a rustproof yellow-colored chromated gear housing. If there is a want for unique shafts or flanges, we’ve great encounter in adapting gearboxes – also in smaller numbers – or in designing particular gearboxes for instance with equipment housings in stainless steel or as precision gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears coming from the differences in helix angles, they could be generally classified into directly bevel gears, which do not have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, because of the actual fact that manufacture services for straight bevel gears are becoming rare and the actual fact that straight bevel gears teeth cannot be polished, producing spiral bevel gears which can be polished superior with regards to noise reduction, spiral bevel gears are likely to become more common in the future.
Bevel gears can be generally categorized by their manufacturing strategies, namely the Gleason method and Klingelnberg technique, which each possess differing teeth forms, and presently most gears use the Gleason method. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are utilized worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make all of us extremely flexible and responsive. We work together in partnership with you, providing suggestions and assistance for your specific application, guiding you through concept, design and produce according to your own requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a selection of internal gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. From one to three extra shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for operation at high temperatures
Versions for special requirements such as for example ATEX or for use in the food industry
Various corrosion tolerant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have tested their versatility and value time by being extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The high precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to top quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears happen to be carefully spaced to permit lubricants to be pass on evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted via a unique, flexible locknut design.
Spiral bevel gears are designed for applications that require high speed and high torque power. They can help cut consumer costs by giving long-lasting performance with minimal need for repairs or replacements. With spiral bevel gears, there is no need for offsets and a significantly reduced risk of overheating. Curved teeth and deeper traction between those tooth ensures greater asset availability to boost flexible performance and expand equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-level angle. The teeth are designed with a slight curve to provide better versatility and traction. Although they can be considered a hypoid gear, they have no offsets, which indicates they will not slip during procedure. This ensures smooth, dependable transmission ideal for high-speed, high-torque applications.
