Ever-Power – The powerful bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox has been developed with a particular torque/speed relationship at heart and therefore advantages from many advantages.
compact and rigid design ensures highest performance whilst getting space and weight efficient
Friction-locked suit between shaft and bevel gear
Energy-saving due to high efficiency ranking of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended result hollow shaft for shrink disc (with or with out shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, and also universal mounting capability.
All of these options are made possible by a modular design concept that begins with a cubic housing.
The EP-Series is an extremely versatile products, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is an excellent spiral bevel gearbox solution whether for power transmitting, high torque, or powerful applications. These gearboxes feature durable cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a dependable and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox will be a perfect addition to your machine design.
Below is a selection of EP-Series gearboxes. You will discover the full products, with technical specifications and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are suitable for universal use because of their machine-friendly construction and adaptability. The efficient and reliable best performer is obtainable in different versions. Like all Ever-Power spiral bevel gearboxes, they are manufactured using the present day production approach to ground circular arc teeth according to Ever-Power. For clients, this means better toothing quality and precision as well as even more quickly delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input acceleration: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – small and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes are characterised by top quality and robust overall performance by virtue of the apparatus housing made of cast iron. Our spiral bevel gearboxes are produced in four different variations. The drive and the wheel are mainly made with Ever-Power spiral gearing providing a noiseless, steady and efficient procedure.
Type EP may be the standard version where in fact the bedding contains strong single-row deep groove ball bearings on polished bearing seats.
Type “E” and “P” are gearboxes intended for transmission of high torques in low revolutions. The bearings are strong conical roller bearings on polished bearing chairs.
Type “L” is a particular gearbox produced according to client requirements.
Our spiral bevel gearboxes can be given up to four shafts, hollow shaft and with an result torque as high as 1,000 Nm and may be fitted with a electric motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes can be found in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes are life-period lubricated and may be supplied in a hygienic 
edition with a lubricant approved for the food industry, with stainless shafts and with a rustproof yellow-colored chromated gear housing. When there is a need for unique shafts or flanges, we’ve great experience in adapting gearboxes – also in smaller amounts – or in designing unique gearboxes for instance with equipment housings in stainless steel or as precision gearboxes with minimal backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears from the differences in helix angles, they could be generally classified into directly bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, because of the actual fact that manufacture services for straight bevel gears are becoming rare and the actual fact that straight bevel gears teeth can’t be polished, making spiral bevel gears which can be polished superior with regards to noise reduction, spiral bevel gears are likely to become more common in the future.
Bevel gears can be generally categorized by their manufacturing strategies, namely the Gleason technique and Klingelnberg method, which each possess differing teeth styles, and presently most gears utilize the Gleason method. Incidentally, all gears manufactured by Ever-Power utilize the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are utilized worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make us extremely flexible and responsive. We interact together with you, providing guidance and assistance for your specific app, guiding you through concept, design and produce according to your own requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a selection of inner gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. In one to three additional shafts, you will see the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as ATEX or for make use of in the food industry
Numerous corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have confirmed their versatility and value time when you are extremely precise with suprisingly low backlash and very low transmission error. Silent, shock resistant, possess overload capability and are space saving.
The high precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are cautiously spaced to allow lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted with a unique, adjustable locknut style.
Spiral bevel gears are created for applications that require high rate and high torque power. They can help cut consumer costs by providing long-lasting performance with reduced dependence on repairs or replacements. With spiral bevel gears, there is no need for offsets and a considerably reduced threat of overheating. Curved the teeth and deeper traction between those teeth ensures greater asset availability to improve flexible performance and extend equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-level angle. One’s teeth are designed with hook curve to provide better flexibility and traction. Although they could be considered a hypoid gear, they have no offsets, which indicates they’ll not slip during operation. This ensures smooth, reliable transmission perfect for high-speed, high-torque applications.
