stainless steel worm reducers

stainless steel worm reducers
EP 700 Series Stainless Steel Worm Gear Swiftness Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Rate Reducer is a foundation in food and beverage applications for many years. As a leader in worm equipment technology, Ever-Power Equipment continues to boost product efficiency by developing innovative styles to meet up more stringent demands and anticipated tightening of federal regulations in the food and beverage industry.
Blending trusted 700 Series worm gearing with an innovative new exterior design, the stainless steel 700 series has been optimized to withstand the harshest washdown circumstances. The units feature reliable 700 Series worm gearing, a 316 stainless rounded casing with smooth uninterrupted areas designed to prevent particle accumulation and pooling fluids, double lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs greater than a painted 1, but purchasing a more corrosion resistant gearbox saves cash and makes the most feeling over time. Unmatched product functionality in extremely caustic washdown applications combined with first class customer support makes Ever-Power Gear your first choice for velocity reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel casing, bearing carriers and flanges
303 stainless output shafts
Rounded housing eliminates virtually all toned surfaces and prevents foreign matter accumulation or position fluid
Elimination of all exposed hardware promotes clean surfaces to optimize clean down effectiveness
Lubed for life with H1 rated meals quality lubricant Klubersynth UH1 6-460
Flange style incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange style incorporates an O-ring to reduce ingress of particles or fluids
Polished matte complete maintains clean appearance throughout operation
Optional high pressure washdown seal available
Obtainable in hollow and solid output shaft
Stainless Steel, Heavy-duty Correct angle (SSHdR) series worm gearboxes are created with 304 stainless. All reducer surfaces are polished and rounded to avoid organism growth on areas. SSHdR series Hollow Output Bore reducers are available in speed ratios which range from 5:1 to 60:1 with imperial center distances which range from 1.75 to 3.25 inches. Also, our stainless steel gearboxes come pre-packed with EP food grade lubricant.
“EP” series Flange Insight – Hollow Bore Result series stainless steel correct angle worm gear reducers are stocked as completed goods with hollow result bore sizes which range from 1” to 2-3/16” with obtainable center distances which range from 1.75 to 3.25 inches. All motor input flanges are NEMA C-face quill style styles and each unit comes pre-filled with EP meals grade lubricant. STAINLESS bushing kits can be purchased separately to permit for a greater number of mind shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances ranging from 1.75 to 3.25 inches
304 stainless steel housing, covers and flanges
Smooth, polished areas and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill insight with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency equipment tooth configuration
RoHS plastic-type covers supplied to fill up unused mounting slots
0-ring provided on input flange to avoid moisture intrusion
Pre-loaded with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
STAINLESS (SS Series)
Grove Gear STAINLESS gear reducers offer superior corrosion protection. They are rust proof and able to withstand the harshest conditions. The stainless steel housing, cover and external hardware offer an exceedingly long life.
Center distances from 1.33” through 3.250”.
Six sizes available with rankings to 17 HP.
Obtainable in single and dual reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel casing and covers to withstand extreme environments.
Factory-filled with superior Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP double lip seals provide extended life through increased resistance to high temperature, abrasion and chemicals.
O-ring on face of input flange offers a positive seal against moisture intrusion.
303 stainless output shaft.
Worms are cut, heat-treated, surface and polished to provide efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure you get the best quality product.
Ultimate application versatility with all-angle mounting provisions, the widest selection of accessory bases and flanges and the largest collection of stock reducer styles.
Mounting measurements are interchangeable with the majority of industry standard reducers.
EP Stainless Steel
Right Angle / Heavy Washdown Duty Stainless Steel Speed Reducer
This Stainless Steel reducer is built for Heavy Duty Washdown applications and is resistant to numerous forms of wear. This is exactly what you wish to use for severe environmental conditions.
STAINLESS WORM GEARBOX
Adhere to HACCP and EHEDG regulations
It is becoming more and more difficult to get your machine to meet the HACCP and EHEDG rules, while your customers vulue this a growing number of. The stainless worm gearbox drive system Ever-Power enables you to stay cost effective but satisfy tcustomer demants.
The Ever-Power stainless steel worm gearbox types are designed to meet the guidelines. Because of this, they are resistant to a thorough cleaning regime, is made from hygienic components and are also dead spots, and horizontal surfaces whenever you can, avoided. Of program, the material of these products is stainless.
Output torques of 40Nm up to 160Nm.
Result shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, meals grade seals and hygienic style.
Materials worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), material hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS STEEL WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Designed for heavy-duty washdown
◦ Rust free casing, flange, and shafts are perfect for food industry
◦ Ideal for tough environments and corrosive applications
◦ Internal bladder adjusts to temperature and pressure – No need for a surface breather
◦ Heat-treated metal worm shaft w/ surface thread
◦ Aluminium bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ Top quality double lip oil seals
◦ Input flange O-band repels external moisture
◦ USDA H1 food grade lubricant : MOBIL SHC CIBUS 460
◦ Appropriate for 56C, 145TC and 182/4TC Engine Inputs
◦ Twelve months limited warranty
Ever-Power Stainless Steel S Series right-position worm reducer is perfect for harsh washdown circumstances in food processing or other applications with high temperature/high pressure sprays. The S Series comes regular given synthetic oil for life time lubrication and is made up of a stainless steel housing that is created for safety in washdown applications, also created for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power offers a self-produced stainless gearbox range of high quality. The series was developed specifically for the meals industry and various other industries where there are consistently stringent requirements for the resistance of the material and the easy-to-clean design.
The gearboxes are made of a smooth stainless gear casing, they are life lubricated and will of course be given oil approved for the food industry. Oil seals are standard manufactured from nitrile rubber.
To reduce the risk of bacterial growth, the look is characterised simply by smooth machined surfaces without unnecessary flanges, recesses and mounting holes. It is also possible to purchase the gearboxes with torque arm, side flange, free worm and plug-in shaft. Other changes are performed on demand including such as stainless spindle gears.
In cases where you want a complete hygienic gear motor, we can offer the EP-gearboxes fitted with stainless AC or servo electric motor.
Resistant to cleaning with water under pressure
The protection of the gearboxes is IP65, and for stainless motors it is IP66. This ensures that the products could be cleaned with drinking water under pressure from all directions. To accomplish a standard protection of IP66 by assembly of gearboxes and electric motor, you must make use of a gasket of nitrile rubber for the joint. This implies that the gear motors are perfect for free mounting with out a traditional stainless protection cover in areas where hygiene requirements are highest. Hidden resources of pollution can thereby be avoided.
The gearboxes are as standard supplied with a center range of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless steel worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Item selection brochures available below:
Full Integral Horsepower Item Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Additional flange and shaft inserts offered and may be requested during product selection. To purchase, please get in touch with Bison at 1.800.ATBISON (282.4766) and have to talk with an Automation Specialist. Online selection and purchasing coming soon!
Stainless Steel Solutions
Powerful, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless steel precision motion gearboxes are designed for sterile manufacturing conditions. The product’s smooth surface area and curved contour permits easy cleaning and bacteria-free surfaces, ideal for food processing and pharmaceutical applications. The product is designed and ranked to IP69k offering maximum safety against contaminant ingress in addition to leak free operation.
Catalogued types of Ever-Power Gear’s well-known stainless 700 Series swiftness reducers are now available with standard 2-day delivery. Procedure improvements have yielded the industry’s best standard lead time for stainless worm gear reducers.
Ever-Power Gear’s SS700 Series, the initial “domed crown” stainless steel reducers, are made for maximum corrosion resistance and superior efficiency in high-pressure food processing and packaging washdown applications.
A convenient after hours/holiday hotline is also designed for emergency orders. Catalogued SS700 Series models are stocked at local and regional distribution centers to make sure fast delivery.
All SS700 versions are NSF Authorized and also have many maintenance-friendly features including electropolished exterior finish, sealed electric motor flange, and covered hardware. To avoid miniscule niches that can web host microbial contamination, the nameplate has been laser marked to supply a smooth uninterrupted surface area. A large internal essential oil reservoir, filled with H1 food-grade lubricant (Klubersynth UH 1 6-460) and sealed forever, allows for an array of operating temperatures and extended service life.

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